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HowOurSoapIsMade

 
(Your Business Owner + Soap Maker - Shannon!)
 
We have many customers ask, "How do you make soap"? We have included some basic information for you here.

We make our soap the old fashion way, similar to how your grandparents may have made it on the farm or homestead.  My Grandpa Ben was a poor farm boy in Oklahoma and he and his brother helped my Great Grandmother make soap for washing and cleaning around the house
 I would like to think that I am continuing with old fashioned, traditional, family work and culture.
 
 
(Please note, this is not my family picture - my grandfathers family was soo poor, they didn't own a camera. 
We have NO pictures of my grandfather when he was a boy.  None.
In fact, the first picture we have of him was when
he joined the Navy (underage and underweight) and went off to WWII to escape his poor farm boy life).
 
The biggest difference in soap now is that now we use only food grade, all vegetables oils in our soaps. Years ago measurements were "casual" and often animal fats were used in soap making.  At Casco Bay Soap Co. a special blend of good-for-your skin oils such as Olive Oil, Coconut Oil, Shea Butter and more blend together to produce a mild, moisturizing, creamy bar of soap. Here is how it is done.....

We melt our special chosen oils together in a kettle.  (Our own secret recipe blend). We actually make 3 batches at a time.  So we have 3 kettles for mixing up our small batches.
 
When the time is right, we add in the lye. In the soap making process, sodium hydroxide, also called lye, is added to the oils/fats. We add a perfectly measured amount to entirely “saponify” the oils and turn them into great, mild and creamy soap. No lye remains in the bar.
And simply: no lye = no soap.

A bit on LYE...

True soap cannot be made without lye (Sodium Hydroxide).

I know: Lye = scary, harsh, chemicals….before you “gasp” with fright, please read on.

Although lye is used in the soap making process, the finished product contains NO LYE
.

Lye, when mixed with the wonderful, beneficial oils used in Casco Bay Soap Co. soaps, goes through a chemical change or process called saponification. The lye is gone and all you have left is a wonderful soap that will clean your skin without drying. You can not have this chemical reaction occur if you do not use lye. Yes, Lye is harsh, but once the chemical reaction happens and the bars are cured, you are rewarded with some amazing soaps.  It's Science!
 
If you come across a soap maker who tells you they do not use lye in their soap, there are 2 reasons why. First of all, they are using a base or someone else’s pre-made soap. Or secondly, they do not want to disclose for whatever reason, that there is lye in their soap.

It is not listed on our labels, because simply, it is not there when you are holding a bar of our soap in your hands. All the lye is gone and you are left with just saponified oils.

Yes, even the large commercial manufactures, even bars of baby soap are made using lye or an ingredient that is a chemical, to change the oils from something that is greasy, to something that will now clean your skin. Lye, when used properly is not a bad thing. You can't get soap without it!
OR, quite often, the larger commercial manufacturers are compressing detergents, chemicals and powders into what looks like a bar of soap, but it is not really soap.

We then add either essential oils or fragrance oils, or a combination of both. We also add any botanicals, herbs, maybe oatmeal etc., depending on which type of soap we are making.

We pour our soap mixture into custom made log shaped molds (my dad made my soap molds for me). Each mold will make about 30 bars of soap. The soap is a thick pudding consistency at this point. The soap will now transform, or saponify, into a more dense consistency overnight.


We take the log of soap out of the mold and cut them into bars. They have now stiffened up, like a cheddar cheese consistency.  We then allow them to cure for 4-6 weeks. This means the water is evaporating to help make a longer lasting hard bar of soap.

We put our labels on. Our attractive labels include the soap fragrance, contact information, ingredients and a small description about our soaps.
 
All of our soaps are handmade in small batches and everything is done by hand to ensure the highest quality product possible. Depending on the batch of soap, there could be slight variations in color, amount of botanicals in the soap, size of the bar etc. This is the sign of a true handmade product!

Glycerin is a natural by-product of “cold process” soap making. Commercial soap manufacturers remove glycerin for more profitable uses. Often glycerin is often added into lotions or creams, for you to buy after the commercial bars of soap lacking glycerin has dried your skin out. Our old fashion soap retains this glycerin and it will help leave your skin soft and moisturized.

We hope you enjoy our soap as much as our friends and family do.  If I could get a bar of soap into the hands of my great-grandmother, I think she would be pleased!  Thanks for reading and learning more about soap. 
 
Contact Us:
Phone - 207-730-3249
Fax - 207-926-5980

 

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